The possible applications for fine ropes and strands from Carl Stahl TECHNOCABLES are virtually unlimited. Different materials and different options for rope construction and further processing result in a wide variety of properties and possibilities. We configure your rope for mechanical control, as an actuating cable, safety rope, suspension rope, tension rope, or ready-to-install bowden cable, also with electrical components.
We work with you to determine the requirements that your application places on the wire rope or configured rope. As your partner, we see ourselves not only as a supplier of components, but also as a consultant and problem solver who understands your challenges and works with you to develop tailor-made solutions.
Do you need a rope solution for your application or would you like advice?
Medical technology: Miniature assemblies made of wire and wire rope
We develop and manufacture wire, cable, and miniature assemblies for medical technology that are used in minimally invasive medicine. Our customer-specific cable solutions for high-precision applications in medical technology are based on fine cables and strands with diameters ranging from 0.075 mm to 2.0 mm. We use stainless steels (e.g., AISI 316, AISI 316L, AISI 304, AISI 302) and special materials such as Nitinol, chromium-cobalt, or tungsten. Our vertical range of manufacture extends from wire rope production and the processing of wire ropes and strands to assemblies and packaging.
Product examples:
Application examples:
Manufacture and processing of wire ropes and strands for medical technology applications
Characteristic designs and product features:
We would be happy to personally present our services to you, particularly in the field of medical technology.
Independent laboratory tests show: The result of the cleaning process from Carl Stahl TECHNOCABLES is a significantly higher deep cleaning effect compared to conventional processes. Depending on design and diameter of the cables the percentage of the remaining dirt is reduced even multiple (cf chart).
Are you looking for an applicable partner in rope technology for medical applications?
We attend the medical challenges from our customers from the very first idea up to serial production according specification. Our specialists from the division research and development are always at your demand. Together with our customers we definie suitable materials, constructions, dimensions and minimum breaking load requirements. Clearly structured and safe processes have top priority.
In our product range you will find purified strands and steel ropes made of the materials 1.4401 (stainless steel) , 1.4310 (spring wire steel) and tungsten. We are happy to offer you other versions on request. Our ropes and strands are purified in a special deep cleaning program.
Product range purified ropes
You don't know which material is suitable for you?
Do you need biocompatible materials?
In our standard product programme, we offer strands with a 1 x 7 construction, compacted by hammering,
as well as swaged wire ropes in the constructions 6x7-WSC, 8x19+7x7 and 6x37-WSC.
These are made from stainless steel or tungsten wires.
Product range swaged strands and wire ropes
Further swaged srands / material and diamaeter are available on request.
Do you know the advantage of a smooth surface?
Do you need a high metallic cross section and higher breaking load in combination with small dimensions?
Contact us for further information.
Robotics / Automation
In robotics and automation, wire ropes are used for power transmission to control precise movements. Our wire ropes are available in various diameters from 0.09 to 9.00 mm and are individually assembled for the respective applications. The spectrum ranges from different materials and rope structures to individual connecting elements or Bowden cable components. For extreme environmental conditions, we also offer wire ropes made of special materials.
Movements can be transmitted even in the smallest of spaces using deflection pulleys. Their small dimensions, low weight, and flexibility, combined with reliable performance, make them irreplaceable components. Compared to rigid drive mechanisms, they are significantly lighter and more flexible while providing the same power transmission. This enables precise control of joints or grippers even in the tightest of spaces by effectively transmitting the required movements.
Thanks to our expertise, we can help you develop customized solutions. Our team combines technical know-how with many years of experience. This enables us to offer you tailor-made solutions. We attach great importance to quality, reliability, and efficiency, because only then can you successfully realize your projects.
Aviation / Aerospace
Wire ropes are used in aviation and aerospace for precise power transmission wherever movements must be performed reliably under extreme conditions. They are used in control and locking mechanisms as well as in satellites, UAVs, and on-board components.
Our micro and fine ropes are characterized by their low weight, high flexibility, and exceptional strength. Deflection pulleys allow movements to be transmitted precisely even in confined spaces or over long distances – ideal for complex designs with limited installation space.
Our cables are made of high-quality stainless steels and special alloys and offer optimum resistance and durability with minimum weight. Thanks to our experience in development and manufacturing, you receive tailor-made solutions that meet the requirements of modern aerospace systems.
Mechanical engineering
Wire ropes are indispensable components in mechanical engineering, especially in mechanical control systems. Due to their high tensile strength and compact design, wire ropes offer ideal conditions for creating reliable connections between different machine elements. They are used in all areas of mechanical engineering, from plant engineering and automation technology to production and manufacturing technology.
We are familiar with the requirements for these components and can help you find the right wire rope pulls for your applications. With our in-depth expertise and many years of practical experience, we can assist you in optimizing and implementing your projects..
Examples of applications for wire rope solutions in mechanical engineering:
Professional wire suspension elements from Carl Stahl Technocables. Take advantage of our many years of experience in the field of rope technology.
Wire ropes are used in the lighting industry for:
• Luminaire suspension wires
• wires for height adjustment suspension
• cable gripper
• Assemled suspension kids
Get an overview of our product range for the lighting industry:
We would be happy to develop individual products especially for your application.
Inspirational modern furniture requires sophisticated technology. With our Carl Stahl TECHNOCABLES, the invisible helpers for visible success, we want to convince you with efficient and high-quality rope systems. With passion, know-how and the spirit of development, our engineers and technicians are also looking for a suitable bowden cable solution for your application. A long working life of our gear ropes and safety ropes is a basic requirement.
Wire ropes are used in the furniture industry e.g. for:
• Height adjustable furniture
• Cable system for sliding doors
• Suspension ropes and pull-out safety ropes
• Ropes for lock control
• Bracing
• Wire ropes for furniture fitting
Innovative sun protection is getting more and more important due to changing environmental influences and sophisticated architecture. With our own product development we support this change with high quality cable products. With high bending cycles and UV-stabilized coated cables we provide the basis for an ambitious and long-lasting use.
Our steel cables are used in the following products:
Also in products like parasols and sun shades ropes and cables of Carl Stahl TECHNOCABLES are showing successfully their quality.
Carl Stahl TECHNOCABLES, the little helpers for relaxed and enjoyable gardening and landscape maintenance .
Our bowden cables and cable systems are used for example in:
• Positioning ropes
• Coupling ropes
• Bowden cable
Garden tools in which our products are used, for example:
chainsaws, brushcutters and lawn-mowers
Reliable, safe, innovative: this is how one describes the Carl Stahl TECHNOCABLES products. They are developed in our own R & D department. With our technical expertise, structured and safe processes as well as innovative engineering, we constantly complement our product range.
Your application requires a bowden cable with electrical cables? Our own electric cable assembly manufactures according to your requirements appropriate bowden cable solutions.
The Carl Stahl TECHNO CABLES team is always at your disposal.
Our cable solutions are manufactured specifically for the respective application in agricultural engineering. We can advise you on your tailor-made steel cable for agriculture .
Customised cable solutions
Assembled ropes, bowden cables and bulk wire ropes (plastic ropes can be made in different colors) are used in many areas of agricultural technology.
Examples of our ropes and cables in agricultural machines:
Application examples:
Tractors, mowers, forage & combine harvesters, balers, loading and discharge wagons, tillage equipment
Modern agricultural technique means technology combined with speed and efficiency. We develop together with you solutions for your special cable application.
We are an automotive steel cable manufacturer providing application specific cable solutions to the automotive industry. Custom stainless steel cables with end fittings for the automotive industry as well as galvanised steel cables. We also supply bowden cable / push-pull cable for automotive industry.
Automotive steel cable manufacturer
Automotive custom stainless steel cable / galvanised steel cable
High-quality wire ropes from Carl Stahl Technocables offer many advantages when used in the automotive sector, these are:
• Efficient
• Long-lasting
• High breaking load
• Flexible
• Elastic
Wire ropes are used in the automotive industry, for example, for:
• Safety belt adjustment
• Gear change rope
• Window lifting systems
• Car locks
• Mirror cables
• Bowden cables
• Engine restraint cables
• Winch cables
Get an overview of our products:
There are numerous other industries in which our products are used. We are manufacturers of custom made steel cables for industry. Our industrial rope solutions are always tailored to the specific application. We can help you find the right solution for your application.
