Carl Stahl TECHNOCABLES

Special rope treatments - wire ropes purified, hammered / swaged, greased

Our particular strength lies in the development and production of individual rope solutions in the fine rope range from 0.09 to 8.00 mm. Many years of experience as a traditional rope manufacturer, experienced developers and complete processing from inquiry to delivery at our headquarters unite all competencies under one roof and enable us to find the right solution even for special requirements.

Strands and ropes are manufactured from stainless steel, steel, nitinol, copper or tungsten wires in our rope factory in Germany. If required, we also offer ropes and strands made from special materials.

In order to meet the specific requirements of our customers' projects, we offer wire strands and wire ropes with special treatments. These can be swaged / hammered, purified / cleaned or greased.

Wire rope selection

Click the desired special rope construction for detailed information on construction, material and treatment.

Details strand swaged 1 x 7

Material: Stainless steel AISI 301, tungsten
Construction: 1 x 7
Treatment: swaged
Diameter ø: from 0,20 to 0,39 mm

wire strand 1x7 tungsten
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,28750,45CG0070280HUGLI000151
0,351150,60CG0070350HUGLI000155
0,391400,76CG0070390HUGLI000159
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mColourItem No.
0,20650,5blackLI000465
0,22850,61blackon request
Other diameters are possible on request.
Contact us for more information.

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Details wire rope swaged 6 x 7 - WSC

Material: Tungsten
Construction: 6 x 7 - WSC
Treatment: swaged / hammered
Diameter ø: von 0,20 mm

6x7 WSC gehämmert Wolfram
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mColourItem No.
0,2650,45blackon request
Other diameters are possible on request.
Contact us for more information.

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Details wire rope swaged 8 x 19 + 7 x 7

Material: Tungsten
Construction: 8 x 19 + 7 x 7
Treatment: swaged / hammered
Diameter ø: von 0,45 mm

Drahtseil 8x19 Wolfram gehaemmert
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mColourItem No.
0,452851,85blackon request
Other diameters are possible on request.
Contact us for more information.

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Details wire rope swaged 6 x 37 - WSC

Material: Tungsten
Construction: 8 x 19 + 7 x 7
Treatment: swaged / hammered
Diameter ø: von 0,50 mm

wire rope 6x37 tungsten
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mColourItem No.
0,53002,46blackSE000633
Other diameters are possible on request.
Contact us for more information.

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Details strand purified 1 x 7

Material: Stainless steel AISI 316 or AISI 301 (spring steel)
Construction: 1 x 7
Treatment: purified
Diameter ø: from 0,09 to 0,75 mm

wire strand 1x7 purified
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,096,90,040CG007009UGLI000144
0,1213,30,073CG007012UGLI000145
0,1520,00,113CG007015UGLI000146
0,18300,163CG007018UGLI000147
0,21410,210CG007021UGLI000148
0,24530,280CG007024UGLI000149
0,27700,360CG007027UGLI000150
0,30850,440CG007030UGLI000152
0,331000,540CG007033UGLI000154
0,361200,640CG007036UGLI000157
0,391400,750CG007039UGLI000160
0,452001,000CG007045UGLI000162
0,512801,250CG007051UGLI000163
0,573501,600CG007057UGLI000164
0,604001,800CG007060UGLI000165
0,695202,400CG007069UGLI000166
0,756002,800CG007075UGLI000167
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,31850,45CG0070310UGLI000153
0,381300,60CG0070380UGLI000158
0,421560,76CG0070420UGLI000161

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Details wire strand purified 1 x 19

Material: Stainless steel AISI 316 or AISI 301 (spring steel)
Construction: 1 x 19
Treatment: purified
Diameter ø: from 0,15 to 1,00 mm

wire strand 1x19 purified
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,15250,110CG019015UGLI000168
0,20440,200CG019020UGLI000169
0,25690,300CG019025UGLI000170
0,30980,440CG019030UGLI000171
0,351350,600CG019035UGLI000172
0,401770,780CG019040UGLI000173
0,452240,970CG019045UGLI000174
0,502751,200CG019050UGLI000176
0,553301,450CG019055UGLI000177
0,603921,750CG019060UGLI000179
0,654612,070CG019065UGLI000180
0,756182,760CG019075UGLI000181
0,857953,500CG019085UGLI000182
1,0010794,900CG019100UGLI000184
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,502701,10CG0190500UGLI000175
0,604001,58CG0190600UGLI000178
0,909303,50CG0190900UGLI000183

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Details wire rope purified 6 x 7 - WSC

Material: Stainless steel AISI 316 or AISI 301 (spring steel)
Construction: 6 x 7 - WSC
Core: steel
Treatment: purified
Diameter ø: from 0,12 to 1,20 mm

wire rope 6x7 WSC purified
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,12100,060CG077012UGSE000306
0,18200,130CG077018UGSE000307
0,27540,290CG077027UGSE000308
0,36960,520CG077036UGSE000309
0,451510,800CG077045UGSE000310
0,542351,200CG077054UGSE000311
0,632931,600CG077063UGSE000312
0,724222,100CG0770722UG⁵SE000313
0,815302,600CG077081UG⁵SE000234
0,906473,200CG077090UGon request
1,007853,900CG077100UGSE000316
1,2010755,000CG077120UGSE000318
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,907053,25CG0770900UGSE000315
1,009504,20CG0770100UGSE000305

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Details wire rope purified 6 x 19 - WSC

Material: Stainless steel AISI 316
Construction: 6 x 19 - WSC
Core: steel
Treatment: purified
Diameter ø: from 0,45 to 1,20 mm

wire rope 6 x 19 WSC purified
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,451450,810CG719045UGSE000319
0,602701,440CG719060UGSE000320
0,75417,02,100CG719075UGSE000321
0,906133,500CG719090UGSE000322
1,007654,400CG719100UGSE000323
1,209765,600CG719120UGSE000324

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Details wire strand Nitinol 1 x 7

Material: Stainless steel Nitinol
Construction: 1 x 7
Diameter ø: 0,36 mm

wire strand 1 x 7 Nitinol
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
0,36800,56CG007036NUGLI000156

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Details wire rope Nitinol 6 x 7 - WSC

Material: Stainless Steel Nitinol
Construction: 6 x 7 - WSC
Core: steel
Diameter ø: 1,08 mm

Wire rope Nitinol 6x7 WSC
Nom. Dia in mmMin. break. Load in NWeight in kg/1000 mold Item No.new Item No.
1,085003,92CG077108NUGSE000317

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⁵ Only available in AISI 304
Material 1.4310: tensile strength 2160 N/mm²
Material 1.4401: tensile strength 1770 N/mm²
Material Nitinol: tensile strength 1000 N/mm²
Other lengths of lay according agreement.
Various other materials on request – e.g. copper, gold, silver, monel®, inconel®, hastelloy®, titanium®, incoloy®

Purifying / cleaning process for strands and wire ropes

High-quality strands and ropes are indispensable in medical technology. The highest demands are placed not only on reliable function, which is guaranteed by special materials such as tungsten or nitinol, but also on purity. We offer tailor-made solutions for the special requirements of medical technology. Our strands and ropes are subjected to an extensive cleaning process. We support our customers in the medical technology sector from conception to series production in accordance with their individual requirements. Our highly qualified employees are on hand to advise you with their medical technology expertise.

Contact us for detailed information

wire rope cleaned purified
Assembled, purified wire ropes

Swaged / hammered wire ropes and strands

The compaction or hammering of ropes and strands is a mechanical process that serves to smooth the surface and at the same time reduce the cross-section of the strand or rope. This does not reduce the breaking strength of the rope, but increases its stiffness, which results in less elongation. Compaction makes the dimensions smaller, which makes our fine ropes particularly suitable for use in the tightest installation spaces.
Compacted ropes are used wherever lower elongation and higher rigidity are required. The special processing of the strands gives them the so-called springy effect. This describes how quickly the strand springs back into its original shape. This makes the strand more resistant to external influences and ensures a high level of safety in use.

wire rope swaged hammered
Left: Strand 1x7
Right: Strand 1x7 hammered / swaged

Greased strands and wire ropes

Greasing steel wire ropes is necessary in environments where the ropes are exposed to frequent bending cycles. This internal lubrication of the wires reduces the friction between the wires and reduces wear. This leads to a longer service life of the rope. During the greasing process, oil is introduced into the rope during stranding. This built-in lubrication thus reaches every single wire of the rope. If steel ropes and strands are lubricated, they are particularly durable and resistant when using pulleys. The ropes remain supple and have a high degree of flexibility.

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